Industry News – Shandong Dimai CNC Machinery Co,Ltd

The changes brought to us by the three-process engraving machine

dimai-cnc — Mon, 10 Jun 2024 13:04:46 +0000

CNC cutting machines are an emerging industry, and the production of CNC cutting machines has also become a popular industry. With the continuous updating of the times, continuous progress! What rapid development has brought us is that the pace of progress continues to accelerate, and the world continues to become smaller. From the handicraft age to the industrial age and then to the information age, there is no doubt that technological progress has been brought about. Today’s handicraft industry is also constantly keeping up with the times, so what makes carving handicrafts improved? What does the CNC cutting machine bring us?

One of the great benefits that CNC cutting machines bring to us is shortening production time. In the past, when people used to make products by hand, the speed was slow and the cycle was long, so the economic benefits brought to producers were also low. The value of each commodity was reflected in the differences in the raw materials themselves and the people. time spent. Nowadays, the introduction of three-step engraving machine technology has shortened people’s working time and naturally improved work efficiency. In this way, more handicrafts will be produced every day.

Another big benefit that CNC cutting machines bring us is saving raw materials. The CNC cutting machine is a machine with accurate data, and the error is not less than a millimeter. Therefore, its operation will not cause the loss of raw materials. This is also the benefit of the CNC cutting machine, which greatly reduces the cost.

The three major benefits that CNC cutting machines bring to us are that they can design better and more distinctive handicrafts and increase sales.

The benefits of CNC cutting machines are not limited to these. It can also bring you more benefits, make your business expand more quickly, make your business develop better, and make it easier to survive in this rapidly developing information. Based on the times.

When installing a piece of equipment in a custom panel furniture production factory, the advantages and disadvantages of the equipment must be comprehensively considered to facilitate production planning. At present, the application of CNC cutting machines for panel furniture has become the development trend of the industry. So what are the advantages of CNC cutting machines:

advantage:

1. Save labor and materials: With the use of CNC cutting machines, one person can complete the work of cutting and drilling holes, unlike before, which required two people to operate the sliding table saw. Moreover, there is no need for a professional calculation master. The design software automatically optimizes the layout, which greatly improves the utilization efficiency of the panels.

2. Time saving: CNC cutting machines are very efficient. One piece of equipment can produce more boards in a day, and production efficiency is greatly improved.

3. Have strong special-shaped processing capabilities. Special-shaped processing is the greatest advantage of CNC cutting machines and is very suitable for customized production.

How to make good use of the four-step cutting machine

dimai-cnc — Mon, 10 Jun 2024 12:58:23 +0000

The four-process cutting machine is an indispensable piece of equipment in some woodworking industries. According to the traditional concept, the cutting machine is a machine that uses the force of machine movement to pressurize the die to cut and process materials. There have been some changes in cutting machines in modern times, and advanced technologies such as high-pressure water beams and ultrasonic waves have begun to be used in leather punching technology, but people still classify these equipment into cutting machines.

Generally, mechanically driven cutting machines have faster speeds, stable operation (after adjustment, the lower stroke limit will not change), and larger punching forces; their biggest disadvantage is that they are noisy.

Four-process cutting machine function: The product is used in CNC cutting machines, which can be used for engraving, milling, cutting, beveling, etc.

Structure: The fuselage is welded with high-strength thick-walled steel pipes. After annealing and aging sandblasting treatment, the structure is stable and the accuracy is guaranteed.

Accessories: Product accessories are all made of world-renowned brands such as German racks/Taiwan guide screws/Taiwan reducers/Schneider electrical components, etc., with stable performance and durability.

Accuracy: Excellent accessories, side detection device. This enables the product to obtain better positioning and operating accuracy.

High speed: Using high-speed servo motor, high torque, high kinetic energy, X-axis dual motor drive, smooth operation and high efficiency.

Countertop: The countertop adopts a multi-point adsorption design with multiple slots and high suction power. It can adsorb plates of different areas, both large and small.

The four-step cutting machine is suitable for:

Woodworking industry: furniture decoration, musical instrument manufacturing, wooden handicraft board plane engraving, solid wood furniture, density board paint-free doors, composite doors, cabinets, wardrobes, windows and doors, bedside tables, etc.

Decoration industry: art models, art murals, screen relief carving and cutting, decoration processing, gift bag packaging, corrugated boards, electrical countertops, sporting goods and other wooden industrial products

Uses of cutting machines: Fully automatic rolling cutting machines are widely used in industrial production. Its main function is to use the forming die to obtain the sheets or semi-finished products required by people through the punching action.

Jinan Dimai CNC Equipment Co., Ltd. mainly produces CNC optimized cutting machines, cabinet door panel processing centers, full set of cabinet customization production lines, sliding door soft package processing centers, wooden door processing centers, sofa frame processing centers and many other products. It is a research and development company An enterprise integrating production, production and sales.

Functions of three-step engraving machines and other engraving machines

dimai-cnc — Mon, 10 Jun 2024 12:56:18 +0000

The emergence of engraving machines has provided another rare business opportunity for the advertising and decoration industry. It is gradually being accepted by people just like computer engraving machines a few years ago. Computer engraving machines can engrave nameplates, department cards, various signs, crystals, etc. Character light boxes, architectural models, mold making, etc. have gradually become popular in this industry. As engraving machine applications become more and more popular, various engraving machines are gradually appearing on the market. How do users choose the engraving machine that suits them? The following points need to be noted:

1. Pay attention to the function of the engraving machine. The engraving motor of the engraving machine has high power and low power. Some engraving machines have low power and are only suitable for processing two-color boards, architectural models, small signs, three-dimensional handicrafts and other materials. This process has been popular for some time, but its application scope is greatly affected because the engraving power is too small. The other is a three-process engraving machine, which is generally used for fine processing and organic signage production.

2. To understand the performance and function of the engraving motor, the engraving head motor of the engraving machine is also very critical, because the engraving head motor is generally not covered by the warranty, and the engraving head motor works continuously for a long time, so if the engraving head motor Failure to do so will also affect the use of the engraving machine.

3. Furthermore, there is the adjustable speed range of the engraving head motor. Generally, the adjustable speed range is from several thousand to 30,000 revolutions per minute. If the speed is not adjustable or the speed adjustable range is small, it means that the application range of the engraving machine is limited. It is very limited because engraving different materials requires different engraving head speeds.

4. Manufacturing process of the engraving machine body: The body of a high-power engraving machine must be accurate and stable when working. Therefore, long-term high-power engraving should use a cast body to ensure its processing accuracy and stability.

5. Controllers are generally divided into two categories: one type of controller is only used for driving, and all its computing work is completed by the computer. When the engraving machine is working, the computer is in a waiting state and cannot perform typesetting. Another type of controller is controlled by a single board computer or single chip microcomputer. This kind of controller is actually a computer, so as soon as the engraving machine starts working, the computer can immediately perform other typesetting work, especially when engraving for a long time, the The advantages are particularly obvious.

6. The screw rod and guide rail are also important components of the engraving machine. Good screw rods and guide rails ensure the accuracy and performance of the engraving machine during long-term use.

How to choose the appropriate engraving machine in practical applications:

There are two types of computer engraving machines: laser engraving and mechanical engraving. Both types are divided into high power and low power. Because the application range of engraving machines is very wide, it is necessary to understand the suitable application ranges of various engraving machines: 1. Nameplate: low-power laser engraving machine, high-power or low-power computer engraving machine; 2. Architectural model: large, Low-power computer engraving machine; 3. Metal (molds, seals, etc.) processing: high- and low-power computer engraving machines (high-power saves time due to larger cutting amounts each time); 4. Crystal character production: high-power laser engraving machine (Above 50W), high-power mechanical engraving machine; 5. Production of wood, organic glass, artificial stone and other signs: three-process engraving machine; 6. Production of display and exhibition models: high-power, large-format mechanical engraving machine.

The difference between the three-process engraving machine and the ordinary engraving machine

dimai-cnc — Mon, 10 Jun 2024 12:50:38 +0000

Three-process engraving machine is a subordinate category of woodworking engraving machine. The biggest difference between it and ordinary woodworking engraving machine is that it has three foremans and can perform multi-process operations. In recent years, Jinan Dimai three-step engraving machines have been widely used in the processing of panel furniture. So what are the differences between three-step engraving machines and ordinary engraving machines?

Machine hardware, the difference between the three-process engraving machine and the ordinary engraving machine hardware mainly lies in the different foremans when working. The three-process engraving machine has three processing foremans, while the ordinary engraving machine generally has one foreman.

Operation difficulty. The operation difficulty of the three-step engraving machine is the same as that of the ordinary engraving machine. Both are controlled by computer systems and are easy to operate. If we compare the functions and operation difficulty alone, the three-step engraving machine is more advanced. Advantage.

Scope of application: In addition to processing ordinary doors, windows, cabinets, screens, furniture carvings, mold carvings, etc., the three-process engraving machine can also carve complex woodworking artworks, which are difficult for ordinary woodworking engraving machines to do.

Regarding the processing effect, both the three-process engraving machine and the ordinary engraving machine can complete the basic functions of flat carving and cutting, but the three-process engraving machine can also complete more patterns, such as relief and shadow carving.

Characteristics and maintenance of three-process engraving machine

dimai-cnc — Mon, 10 Jun 2024 11:12:22 +0000

Main features of three-process engraving machine:

1. This equipment is mainly used for engraving complex patterns on cabinet doors, high-end furniture, and set doors (one plate requires multiple tool changes)

2. We position the configuration of this equipment at the mid-to-high end. The price of the equipment can satisfy most customers, and the functions of the equipment can also satisfy most customers.

3. This equipment uses a 30mm long slider with flange and a genuine Weihong control card. This is the configuration of some parts of the equipment. I believe that customers who know the engraving machine will know the specific performance of this equipment. The engraving machine is used to assemble a computer. In the same way, what kind of things are used and what can be done are already determined.

4. The main shaft motor of the equipment is a 4.5KW water-cooled motor and two 3KW auxiliary shaft motors.

5. The vacuum pump uses a 5.5KW water circulation vacuum pump. If the temperature in the customer’s location is particularly low in winter, it is recommended to use a waterless vacuum pump.

6. This equipment is a three-head switching engraving machine. There are three different shapes on one door panel. The program can be set at one time. It is a one-time engraving machine. The three-head switching does not require manual operation. The machine can complete it at one time. The performance of the equipment is particularly outstanding when engraving machine composite patterns.

How to maintain the engraving machine?

The first is the working environment

1. Ensure the operating room ambient temperature, paying special attention to the operating room temperature in winter. The woodworking engraving machine needs to reach room temperature, at least the staff will not feel very cold.

2. Check the applicable temperature of the oil standard, at least reach the lower temperature.

3. When the machine is not in use, if the room temperature is low, the water in the water tank needs to be poured out to prevent the water tank and water pipes from freezing and cracking. Temperature does not have a great impact on the engraving machine, but many customers add butter to the screw and forget to clean it in winter, resulting in the machine not running every time it is turned on. The temperature in some studios is very low, and even though oil has been added, it is still freezing. On, the machine won’t run.

4. The humidity in the operating room cannot be too high, otherwise the electrical accessories of the machine will be easily worn out.

5. You must pay attention to electromagnetic interference in the operation room. If the interference is too large, it will easily affect the processing accuracy of the engraving machine.

Next is sanitation

After using the engraving machine, be sure to clean the dust, wood chips, etc. on the table and exposed electrical accessories, including the machine’s guide rails and sliders, including the machine’s screw and spindle motor. Including the industrial control box of the machine, especially if there is a little too much dust in the industrial control box, it will cause problems with the operation of the circuit board, and it is easy to have breakpoints, random runs, etc.

The third is computer maintenance

Most engraving machines are operated by computers. Once there is a problem with the computer, the entire engraving machine will be unusable, so it is also very important to maintain the computer well. Pay attention to the following aspects when maintaining your computer.

1. Clean the dust on the chassis regularly. Use an air spray gun and a small brush to clean it regularly. Be careful that excessive dust may cause the industrial control to jam. Pay attention to the heat dissipation device of the chassis, especially in summer. Be careful that the temperature of the control line is too high and may burn circuit boards and other equipment.

2. Regularly clean up computer garbage, defragment disks, optimize the computer system, and maintain the stability of the computer system.

3. Check and kill computer viruses regularly, but be careful not to turn on the anti-virus level when working and be careful of interference.

Jinan Dimai CNC Equipment Co., Ltd. mainly produces CNC optimized cutting machines, cabinet door panel processing centers, full wardrobe customization production lines, sliding door soft package processing centers, wooden door processing centers, sofa frame processing centers and many other products. It is a research and development, An enterprise integrating production and sales.

Do you know what the characteristics of the cutting machine are

dimai-cnc — Sun, 09 Jun 2024 11:13:04 +0000

Everyone has heard of the cutting machine. It is often used in panel furniture production lines. It is a CNC equipment for furniture production. It is loved by people because of its good characteristics. So do you know what the characteristics of the cutting machine are? Next, let’s take everyone to find out!

The full square tube of the bed is welded with stress relief annealing technology, high-precision linear square rails, and long service life. The entire machine bed adopts seamless welding and tempering aging treatment of steel structure, which has strong rigidity and no deformation. It gets rid of the dependence on technicians and can complete the blanking work quickly and efficiently. The machine can pause, increase or decrease the speed, adjust the depth at any time while the machine is working, and can preview the plane and three-dimensional views of the engraving path. The stepless speed adjustment is convenient for engraving different materials and is suitable for different industries.

The multi-process cutting machine is equipped with an external dust-proof machine power distribution and computer integrated cabinet, which can better prevent the wires of electrical components from falling off due to long-term vibration of the machine, and avoid short circuits and failures. The machine is driven by a high-speed stepper motor, and combined with the high-speed cutting of the spindle, the overall processing speed of the machine is improved. The cutting machine works continuously, which increases work efficiency. When processing parts are changed, usually only the CNC program needs to be changed, which can save production preparation time.

One person can operate several machines, reducing labor intensity and saving labor costs. It can effectively prevent mechanical collision caused by the design layout exceeding the processing range. The dust suction effect is good, making the factory dust-free, greatly improving the environmental quality of the factory, and enhancing the dust suction effect of the cutting machine. The edge sealing effect is good, and there is no need to make up for cutting defects later, which increases the packaging efficiency.

The above are the characteristics of the cutting machine. I hope the above content can be helpful to everyone. Welcome to call us for consultation!